123ArticleOnline Logo
Welcome to 123ArticleOnline.com!
ALL >> Technology,-Gadget-and-Science >> View Article

How Can A High Pressure Coolant System Enhance Productivity And Results?

Profile Picture
By Author: Rosario Berry
Total Articles: 178
Comment this article
Facebook ShareTwitter ShareGoogle+ ShareTwitter Share

The use of coolants in machining has undergone an array of changes over the past several years. Traditionally, machine shops were primarily reliant on using coolant in a convention manner. This entails flooding the operational zone with coolant during the machining process. Unfortunately, there are a variety of circumstances in which conventional uses of coolant are insufficient. As a result, a growing number of machine shops are now turning to a high pressure coolant system to boost productivity and the end-results.

What is a High Pressure Coolant System?

Contrary to its name, a high pressure coolant system is more than simply an increase in pressure; it is creating a precisely controlled coolant flow rate and outlet size from the system pump to the tool being used.
By reducing the fluid outlet size the fluid velocity will increase. The total number of nozzles will greatly affect the fluid outlet pressure as well. This process is based upon the Bernoulli theory which notes the relationship between pressure, fluid flow rate, and velocity of a fluid - in this case coolant.

Using a High Pressure Coolant System to Control Chip Formation

A key benefit of a high pressure coolant system is efficiency when it is used correctly. Simply flooding the machining zone with coolant is no longer enough because it is applied inefficiently. When the disbursement of high quality coolant is controlled in a laminar flow, it shortens the actually contact length between the chip and rake face. This is achieved by creating a hydraulic wedge between the chip and rake. The wedge is critical to reduce tendency for a built-up edge. As an added bonus, the cooling effect also makes the chips more brittle and easier to break.

Using a High Pressure Coolant System to Control Heat Generation

If conventional cooling methods are used with today’s high machining rates the likelihood of instant evaporation is high. This should be avoided as it leads to the formation of a pressurized vapor zone. If a pressurized vapor zone exists during the machining process it will prevent the effective flow of low-pressure coolant to the cutting edge. A high quality coolant system utilizes strategically directed jets of coolant to reduce the contact time between the chips and insert which limits the amount of heat generated. Reducing heat generation in the machining zone will prolong tool life, create the potential for a higher cutting speed, and decrease tool wear.

Benefits of an Optimized High Pressure Coolant System

A high pressure coolant system also offers the potential for a variety of additional benefits as well. Reducing heat and friction can reduce tool wear to dramatically extend the useful lifespan of the tool. It provides additional control over how chips are formed and how quickly they are broken and removed. The improvements in the production process offered by a high pressure system leads to a more efficient utilization of available machines and decreasing overall production time. The result of an optimized system is maximized profit margins by significantly reducing production costs.

My name is Rosario Berry, a professional freelance writer, like to introduce Kemtech Co Ltd . The improvements in the production process offered by a High Pressure Coolant System leads to a more efficient utilization of available machines and decreasing overall production time.

More About the Author

Rosario Berry is an eminent author writing and publishing articles on various topics.

Total Views: 265Word Count: 542See All articles From Author

Add Comment

Technology, Gadget and Science Articles

1. Here’s How You Can Set Up Family Sharing Feature On Iphone, Ipad, And Mac
Author: Jack thomson

2. Top 10 Repair Tool Kits That Every Cell Phone Repair Shop Must Have
Author: Mobilesentrix

3. Saving Money On Energy Bills By Using Solar Power
Author: Brown Ross

4. Useful Tips And Practices For Php Developers
Author: Jonathan Paul

5. Cpc Diagnostics - Bio Chemistry Instruments, Bio Chemistry Reagents, Cell Counter, 5 Part Hematology
Author: varun

6. Know Some Popular Myths About Pos Billing System
Author: Sukriti Sinha

7. How Can Entrepreneurs Get The Best Output From Their Developers?
Author: Neelima

8. How Can Your Ipad Be Damaged And What Are The Solutions?
Author: Charlie Wollstonecraft

9. Valuable Tips For The Smart Execution Of Your React Native Project!
Author: Ash Rakars

10. Excited For Google’s Pixel 5? Top Reasons You Must Know
Author: Aida Martin

11. Best Smartwatches You Can Buy Under $200
Author: elina john

12. What Is An Oleophobic Coating?
Author: Ryan

13. Mobile Phone Accessories & More, Low Prices, Quality Brands, Free Shipping On Eligible Orders.
Author: Jonathan Barou

14. North America Laser Processing Market
Author: shankarmmr

15. Steps To Implement Odoo Erp Successfully
Author: Alex Forsyth

Login To Account
Login Email:
Forgot Password?
New User?
Sign Up Newsletter
Email Address: