Role Of A Repair Company In Manufacturing

By Author: York Repair
Total Articles: 9
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A manufacturer needs to collaborate with a repair company that can assure them of timely repair of malfunctioning machine components. They have a stringent system in place to thoroughly evaluate the faulty components and their repairs. The standard process will include phases of evaluation, repair, preliminary motor testing, assembly, final servo motor testing and shipment.

A plastic manufacturing company had a 600 HP motor on one of their extruders break down on them in the middle of a big ticket order. Production came to a halt and became an emergency situation having promised deadlines to meet. If they failed to deliver on time, the order would be cancelled and 30 some manufacturing jobs would be at jeopardy. Thankfully, they were in close collaboration with a reputable repair company who they contacted immediately.

Technicians from the repair company arrived as soon as possible to remove the motor and examine it. They identified a replacement motor in their workshop and sent for it. Before evening, the facility was back up and running again.

Becoming a partner with a knowledgeable repair company can ...
... save you hours of downtime and valuable production costs. They are known for going the extra mile to serve their clients no matter what the situation. They responded with urgency to a crucial situation and helped their client deliver their order on time.

The story underlines the important role of a repair company in the manufacturing business. Machines are bound to break down or malfunction over time and hiring a repair company is the best way to deal with these unexpected delays. Manufacturers who recognize the risk make sure that they have an arrangement in place so any unexpected downtime can be kept to a minimum.

The repair company you collaborate with must have a thorough evaluation system in place to check the state of the component and its repair. The usual process of a component such as a servo motor will include evaluation, repair, preliminary motor testing, assembly, final servo motor testing and shipment. A brief overview of every phase will give you better idea of the process.

Evaluation: All electrical and mechanical parts of the servo motor are inspected. Engineers check the housing fits and bearing fits and look for worn output shafts and corroded flanges.

Repair: Problems found during the evaluation are repaired. It often includes re-magnetizing the rotor magnets and repairing windings, front flanges, windings, brush holders and bake-o-lite insulation tubes.

Preliminary Motor Testing: Tests are conducted to confirm there are no grounded electrical parts and the stators are surge tested. The objective is to ensure that the insulation and windings will bear the load when the motor is running on a machine. It will also be checked for servo motor alignment and shorts or opens in the winding.

Assembly: Reassembled motors are given high grade sealed bearings, double lip seals in the front flange and new seals, O-rings, gaskets and connectors.

Final Testing: The motor is run on a drive just like one in a machine. It is run at full voltage to determine that all the previous processes were done correctly.

Shipment: The servo motor is carefully packed and shipped back to the customer.

A reputed repair company will use state-of-the-art equipment to run test the motor. Additionally, they will have huge inventory of spare parts that will allow them for a quick turnaround. Their in-house machine shop can repair or remanufacture damaged sleeve endbells, shafts or motor housing. Whether you need to repair a Fanuc, Siemens or Indramat servo motor repair, they will deliver.

The writer is associated with York Repair that deals in all sorts of industrial repair and remanufacturing. Whether you have a Siemens servo motor repair or of any other manufacturer, they can do the job.