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Choosing The Right Repair Company For Faulty Machine Parts
The repair of industrial machine components is a complex process that requires years of experience and extensive infrastructural support. A reputable repair company will have both of these qualities to be sure they can handle any type of services needed. They will even allow clients to exchange faulty components for remanufactured and tested replacement products.
It is imperative for an industrial facility to collaborate with a repair company in order to repair faulty machine parts when needed, especially during an emergency. The company’s in-house technicians may be able to service the machine temporarily or even detect the problem if the machine breaks down. However, repairs are usually something that is beyond their experience and comfort level.
A repair company has adequate infrastructure in place for repairing and testing these machine components. Our repair process has stringent quality checks in place at every step of the way. Let us take a closer look at the typical repair process.
When a company receives a servo motor for repair, an initial visual inspection is performed during disassembly that ...
... includes a dynamic static test. The motor is then thoroughly washed to remove all contaminants and baked to get rid of any moisture. All parts are then put through stringent testing and any faulty parts including resistors, capacitors, electrolytic caps, fans, diodes and IGBTs are replaced. At the end of this process, the servo motor is now at the remanufactured state. The technicians will then run-test the unit on a specific brand and model simulator. The servo is then sent to the client only when it is thoroughly run-tested and placed under our extended warranty.
The process includes a lot of equipment, which you are unlikely to find at your manufacturing facility. More so the technicians at the repair companies have been trained to do such complex repair work. Most of them have experience of working with the original manufacturers, which is a huge benefit to customers.
It is in your best interest to network with a company that is offering a reliable exchange program. It will enable you to exchange a malfunctioning component with a remanufactured one. Needless to say, it will cut turnaround time, which is of great importance for you as a manufacturing facility. You may even decide to purchase the remanufactured machine components right away and keep them at your own facility as backup parts. The major advantage of procuring these remanufactured components is the price. You get it at a fraction of the price compared to a new machine part.
Repair companies usually have large inventories of remanufactured parts, so you can choose the model and manufacturer that suites your needs. Even if they do not have a particular model in their inventory at that time, they can leverage their network to get it arranged.
As for the exchange process, it follows a system that works well for both the customer and repair company. The client pays the fully remanufactured component price upfront and it is shipped to them right away. They receive the item and place the exchange item in the box. They are issued credit for the exchanged items once received.
A reputable repair company deals in a range of industrial components such as servo motors and drives, servo amplifiers, spindles, VFD drives, spindle amplifiers, monitors, power supplies, etc. They are the one-stop solution for all your industrial machine needs.
Author of this article is associated with Repair Zone that offers industrial electronic repair including Fanuc servo motor to their clientele.
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