Condenser Cleaning Increases Productivity And Reduces Maintenance And Operating Costs

By Author: supriyo banerjee
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Buildup in condenser tubes over time makes deposits harder and more difficult to remove, gradually reducing heat transfer and diminishing the performance of condensers. Condenser cleaning effectively unblocks and descales severely restricted tubes quickly and cost effectively, restoring condensers to optimum performance. Cleaned condensers return to maximum efficiency.

As power companies are frequently faced with a harsh and changing environment, it is important to maintain condenser tubes. As many power plants typically use river water and sea water in their main cooling systems, regular cleaning and maintenance is necessary. Condenser cleaning and condenser tube maintenance directly impacts efficiency and performance of power generation.

A company specializing in nuclear power plant maintenance and condenser cleaning can help assess your individual job to determine the best course of action. Plant personnel can help determine the most cost effective process for condenser cleaning, delivering the cleanest tube without damaging base metal.

The Condenser ...
... Cleaning Process: Nuclear Power Plant Maintenance

The first step is proper assessment of conditions affecting each power plant before choosing the correct course of action. Nuclear power plant maintenance experts work closely with companies to determine a comprehensive cleaning solution, taking into account base metal conditions, tube base metal compositions, corrosion, safety, environmental concerns, and other factors. High pressure water jetting equipment may be used for the majority of the condenser cleaning project.

Condenser cleaning effectively cleans all tube materials without harm, for tubes of any length or diameter. Condenser cleaning also extends maximum operating efficiency by removing silt and organic debris, typically missed by mechanical cleaning. Condenser cleaning also removes foreign scale deposits and is environmentally safe—there are no chemical discharges. This cleaning method is also cost effective—it restores performance and maximizes heat transfer capacity for your operation.

Condenser Tube Cleaning Programs Include:

Opening of doors and covers.
Inspection and documentation.
Cleaning of debris and a wipe down of pipes.
A full coating inspection of tube sheets and pipes.
Cleaning of tubes.
Hydrolazing.
Using metal scrapers, wire brushes, and plastic scrapers.
Tube plugging.
A coating application.

Lastly, a final inspection, followed by closure of the unit. Condenser cleaning services improve power plant productivity and lower maintenance expenses. The main focus of condenser cleaning is to restore and maintain maximum operating efficiency for heat exchangers and condensers. Choose a company specializing in condenser cleaning who can review your specific conditions and employ appropriate and cost effective cleaning techniques for your application. A power plant maintenance company can help establish a planned maintenance schedule as well.

Erica Ronchetti is a freelance writer for The Merrick Group Inc, a provider of condenser cleaning services and nuclear power plant maintenance. We also specialize in industrial and environmental cleaning solutions. To learn more about our cooling tower cleaning, please visit our website.