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Erp Manufacturing Software As A Means To Maximize Throughput And Reduce Costs

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By Author: Groshan Fabiola
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Designed for maximum compatibility, accessibility and adaptability, ERP software usually comes with features that allow integration with various manufacturing methodologies like discrete, flow and process manufacturing.

MRP - the acronym for Materials Requirement Planning - is perceived as the direct precursor of today's ERP manufacturing software, which goes beyond the sphere of material planning. On most accounts, unlike MRP software, state-of-the-art ERP software modules provide assistance at all stages of the manufacturing process, from product design and engineering through production scheduling and workflow monitoring, all the way to quality control.
Since advanced ERP software solutions can also be merged with supply chain and customer relationship modules, they can yield full control over the entire assemble of core business processes.

ERP as Part of Manufacturing Processes

Empirically, manufacturing can be reduced to an array of sequential shop floor operations that convert raw materials into finished products. However, in applied practice the manufacturing process is much broader and much more complex than that. Modern ERP manufacturing software modules fully account for this aspect, thereby incorporating additional tools to help with Product Design, Production Engineering, Production Planning and Scheduling, Real-time Monitoring of shop floor operations and even Quality Control. Next, we will briefly cover each of these functionalities.

Design Functionalities of Manufacturing ERP Software

• Product Design - The design process is all about developing a product to meet a set of specific needs using available technologies and ensuring that the final product delivers optimal performance, usability and safety while keeping the costs factor at the lowest possible level. Without a suitable ERP solution, this can become quite a challenge in modern production lines. Thanks to the abundance of relevant data stored in its databases and its fast processing speed, ERP software optimizes, smoothens and accelerates the design process.

• Production Engineering - Modern ERP manufacturing software helps make the transition from conceptual design to the stage of production by accurately pinpointing manufacturing requirements through Bill of Materials and various Routing reports.

ERP Software as a Manufacturing Planning and Operational Solution

• Production Planning and Scheduling - This function weighs available resources and existing constrains, subsequently using the data it gathers to develop plans and schedules aimed at maximizing shop floor throughput. The powerful modeling facilities of ERP modules can be very helpful in completing this onerous task.

• Mobile Transactions - By using radio-frequency devices and PDAs, mobile transactions can gather data from the field and transfer it to the company's main repositories. Because of this, users can significantly reduce data entry requirements and delays in availability of reports.

• Monitoring Shop Floor Operations - Advanced ERP manufacturing software comprising up-to-data capture facilities and analysis modules enables real-time or near real-time monitoring of emerging bottlenecks and discrepancies from plans.

• Quality Control - This process can be optimized through the close monitoring of critical data such as yield, defects and supplier performance.

• Prompt Adaptation to Changes - Should any unforeseen changes occur at some point during the manufacturing plan, ERP software can address them promptly and efficiently, thus minimizing the impact of those changes upon the company's throughput.

This vast array of features translates into higher throughput, better quality control and lowered costs, which are all key objectives in effective manufacturing.

For more resources about ERP software or about ERP manufacturing software or even about MRP software, please review these links.

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