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Aggregate Crusher And Aggregate Crushing Plant

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By Author: william yang
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Construction aggregate, or simply aggregate,is a broad category of coarse particulate material used inconstruction, including sand, gravel, crushed stone, slag, recycledconcrete and geosynthetic aggregates.Aggregates are a component ofcomposite materials such as concrete and asphalt concrete; theaggregate serves as reinforcement to add strength to the overallcomposite material. Due to the relatively high hydraulic conductivityvalue as compared to most soils, aggregates are widely used in drainageapplications such as foundation and French drains, septic drain fields,retaining wall drains, and road side edge drains. Aggregates are alsoused as base material under foundations, roads, and railroads. To putit another way, aggregates are used as a stable foundation or road/railbase with predictable, uniform properties (e.g. to help preventdifferential settling under the road or building), or as a low-costextender that binds with more expensive cement or asphalt to formconcrete.
Construction Aggregate
Vietnam Crusher

Aggregates are the raw materials for construction buiding, ...
... and theyare inert granular materials such as sand, small-size gravel, orcrushed stones. They along portland cement and water, are an essentialingredient in concrete making.

10 mm graded crushed rock or aggregate, for use in concrete. Called "blue metal" in Australia.
Aggregate equipment

Aggregate crusher major means jaw crusher, impact crusher, in some aggregate crushing plant, cone crusher and VSI crusher is needed.

Jaw crusher is the major crushing equipment in aggregate plant. Jaw crusher play roles as primary crushing to break large raw rocks, stones into small particles.

cone crusher

Impact crusher is an important crushing equipment in aggregate plantto produce high quality aggregate. The major feature of impact crusheris that the final produce of impact crusher is in cubical shape, whichis suitable to be used as high quality aggregate.

VSI (vertical shaft impact) crusher is a high performance crushingequipment for aggregate production. VSI crusher has two workingmethods: rock on rock and rock on iron. Sand aggregate yield ofrock-on-iron type is higher by 10-20% than that of rock-on-rocktype. VSI crusher is widely used to crusher hard rocks like basalt,granite, hard limestone etc.

The capacity of aggregate crushing and screening plant is from 30 to1000TPH. The layout of aggregate crushing and screening plant incudesPE jaw crusher, PFW impact crusher, HP cone crusher, VSI crusher.

vibrating feeder

The technology of three crushing stages, with jaw, cone, impactor,VSI crushers, makes it possible to produce cubical-shaped aggregate(Aggregate and gravel from compact rocks for civil constructionspecifications) in fractions of 40-70 mm, 20-40 mm, 5-20 mm (roundholes) and manufactured sand in a 0-5 mm fraction. The flexibletechnology facilitates adaptation of production to market requirementsand an output of narrow fractions and aggregate for railway ballast.
Aggregate crushing & screening plant :

Natural gravel or sand are usually dredged or dug from a pit, river,lake, seabed or mountain. Crushed aggregate is produced by crushingquarry rocks, boulders, cobbles, or large-size gravels. Recycledconcrete is a viable source of aggregate and has been satisfactorilyused in soil-cement, granular subbases, and in new concrete. Aggregateprocessing consists of crushing, screening, and washing the aggregateto obtain proper cleanliness and size. If necessary, a benefactionprocess such as jigging or heavy media separation can be used toupgrade the quality.

SBM aggregate crusher plant consists of vibrating feeder, heavy dutyjaw crusher, small jaw crusher, impact crusher, VSI crusher, vibrating screen,vibrating grizzly feeder, conveyor belt and electric controllingsystem. The crushing production capacity is from 30 TPH to 1000 TPH.The final grain size of the products will be in fractions of 40-70 mm,20-40 mm, 5-20 mm (round holes) and manufactured sand in a 0-5 mmfraction. According to the customers' needs, we also can equip conecrusher, dust catcher on the aggregate crushing plant.

The aggregate crushing and screening plant manufactured by SBM issuitable to produce limestone aggregate, marble aggregate, quartz sandaggregate, sandstone aggregate, basalt aggregate, granite aggregate,river stone aggregate and so on. The aggregate crushing plant canproduce all kinds of concrete aggregates for construction, building,road, highway construction industry.
Process flow chart of aggregate plant

There are several types of crushers to be choosed as stone aggregate crusher machine used in stone aggregate crushing plant.

The Big materials are fed to the jaw crusher evenly and gradually byvibrating feeder through a hopper for the primary crushing. After firstcrushing, the material will transferred to impact crusher or conecrusher by belt conveyor for secondary crushing; the crushed materialswill then transferred to vibrating screen for separating. After beingseparated, the parts that can meet standard will be taken away as finalproducts, while the other parts will be returned to cone crusher orimpact crusher for re-crushing , thus forming a closed circuit. Size offinal products can be combined and graded according to customer'sspecific requirement. We can also equip dust catcher system to protectenvironment.

The start of production of cubical aggregate will influence theeconomic development of the region positively and will improve housingand road construction.

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