How Packaging Inserts Should Be Designed For Nested And Stackable Product Sets

By Author: Ericbee
Total Articles: 6
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Why Nested Products Need More Than a Large Compartment
Some products are intentionally designed to fit inside one another. Bowls, cups, containers, trays, lids, measuring sets, kitchen products, components, and other stackable items can reduce storage space by nesting together.

This efficient product geometry creates a different packaging challenge.
Cardboard, foam, corrugated, molded pulp, and divider solutions used across Inserts Hub can hold nested sets in one controlled group while preventing excessive compression, wedging, rubbing, or separation during shipping.

The insert should protect the entire stack without making it difficult for the customer to separate the individual products.

Understand How Deeply the Products Nest

Two products may appear to fit neatly together, but the depth of nesting affects both package height and removal.

A tightly nested set can save significant space.

However, products pushed too deeply into one another may become difficult to separate.

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