Lead Recycling Plant Manufacturer

By Author: mettherm inc
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Mettherm is a Leading Manufacturer of Lead Recycling Plants that Employs High Technology and Provides Complete tunrkey Systems.

In the face of rising energy and waste management expectations and the increased demand of industry to adopt environmentally friendly paradigms, companies are seeking out advanced recycling technologies. One of the most critical materials for recycling is lead, as it has many uses, including in the manufacture of lead-acid batteries. Lead-acid batteries power a variety of vehicles, Uninterruptible Power Supply (UPS) systems, telephone towers, stored solar energy systems, forklift trucks, and a vast array of industrial equipment.
After their useful life of the battery, lead is reclaimed through the safe and efficient methods developed by a reliable/reputable manufacturer of Lead Recycling Plants - which is where Mettherm shines.

Mettherm has been recognised globally for its engineering and project management capabilities over many years. Our engineered and designed world-class lead recycling plant designs provide for the highest recovery, lowest environmental impact, and extended ...
... life cycle.

Lead recycling is more important today than ever before. Of the many metals on Earth today, lead is one of the few that can be continuously recycled (recycled) without a reduction in the quality of the material. Over fifty percent of all lead produced today comes from recycled and reused lead, rather than mined sources; this change is largely due to stricter governmental regulations regarding waste disposal and consumer demand for improved methods of handling hazardous waste.

Recycling LABs (lead-acid batteries) will provide an environmentally safe method of disposal for the hazardous materials contained within a LAB (i.e., lead and sulphuric acid) and also prevent the leaching of these contaminants into soil, air, and drinking water if the LABs are not disposed of properly.

Recycling lead and other materials using LABs can also minimise the demand for mining, preserve natural resources, and lower the reliance on mining activities, both of which entail excessive amounts of energy to extract and produce raw materials and cause substantial environmental damage.
Mettherm is a recognised manufacturer of complete turnkey lead recycling plants, offering advanced technology and customised engineering based on client requirements. Our solutions are built for durability, safety, and high efficiency.

Our expertise covers the entire recycling process—from battery breaking to smelting, refining, ingot casting, and pollution control.

Components of a Mettherm Lead Recycling Plant
1. Battery Breaking & Separation System

This is the first stage of the recycling process where used lead acid batteries are cut open, and components like lead paste, plastic, and acid are separated safely. Mettherm’s battery breaking system ensures:

Safe handling

High separation efficiency

Acid-neutralisation options

Minimal manual intervention

2. Rotary Furnace for Smelting

The rotary furnace is the heart of the smelting operation. It processes lead paste, grids, and lead-rich material to produce crude lead. Mettherm’s rotary furnaces are known for:

High metal recovery

Lower fuel consumption

Robust refractory lining

Uniform heat distribution

3. Refining Kettle

Crude lead from the furnace is moved to refining kettles where impurities are removed, and purity levels increase up to 99.99%. We also design kettles for alloy manufacturing such as antimony, calcium, and tin alloys.

4. Air Pollution Control Module (APCM)

Environmental safety is a top priority. Mettherm offers multi-stage filtration systems including:

Bag filters

Heat exchangers

Cyclone separators

Wet scrubbers

These systems ensure emission levels stay within permissible limits.

5. Ingot Casting Machine

Refined lead is cast into uniform ingots for storage, transport, or sale. Mettherm’s ingot casting systems are fully automated, ensuring consistent shape and weight.

6. Material Handling & Automation

We provide conveyors, storage tanks, melting pots, and automated loading systems for smooth plant operation with reduced manpower.

Why Mettherm Is the Preferred Lead Recycling Plant Manufacturer
1. Turnkey Project Execution

Mettherm handles everything from design and manufacturing to installation, commissioning, and operator training.

2. Customised Plant Design

We customise every plant based on:

Required production capacity

Type of feed material

Fuel choice (oil, gas, diesel)

Space availability

Local environmental regulations

3. High Recovery & Low Operating Cost

Our plants are engineered to deliver maximum lead output with less energy consumption.

4. Strong After-Sales Support

Training, maintenance support, troubleshooting, and spare parts supply ensure long-term plant performance.

5. Global Experience

Mettherm has installed lead recycling systems in multiple countries, giving us unmatched technical and practical experience.

6. Safety & Environmental Compliance

Every plant is built with a strong focus on operator safety, emission reduction, and regulatory compliance.

Industries That Benefit from Mettherm's Technology

Battery recycling companies

Automotive battery manufacturers

Power backup & UPS industries

Renewable energy storage businesses

Scrap dealers & lead processors

Non-ferrous metal industries

Mettherm has solutions for small-scale plants as well as large industrial recycling units.

Final Thoughts

Mettherm's dedication to being at the forefront of Lead Recycling Plant Manufacturing means that we provide our clients with dependable, effective, and eco-friendly solutions for their industries on an international scale. Mettherm focuses heavily on the technology used in their plants, sustainable operation, and producing long-term performance for its clients by allowing them to extract valuable lead safely while decreasing the level of environmental pollution and increasing their profitability.

If you are interested in opening a NEW Recycling Plant or upgrading an EXISTING Plant, Mettherm has the experience, engineering knowledge, and support necessary to help you achieve your goals.
visit us:- mettherm.com