Step-by-step Guide To Setting Up A Magnetic Stand

By Author: ranijaibros
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Instructions for Properly Mounting a Magnetic Stand
When it comes to precision measurements and machining, it is all about precision. There is no difference if you are in the tool room, the manufacturing space, or the inspection area; the use of an accurate device is critical to success. A magnetic stand is a critical device because it will keep measuring instruments stable so that whatever is being measured is repeatable and accurate. If you have never used a device like this before or want to improve upon existing setups, then the following step-by-step instructions will help you set up the stand in an effective way.

Why is Proper Installation Important?
Before we get into the actual steps, I want to briefly discuss why proper installation is so important. In short, a properly installed stand provides measuring instruments with a base that will eliminate errors caused by vibrations or movement of the instrument, especially for fine, sensitive instruments (dial indicators, test indicators).

Properly set up Flexible magnetic stands or universal magnetic stands provide more consistent and repeatable ...
... measurements also. Finally, a solid setup creates a productive workspace. You are confident in the setup and you will not be assessing your device and need to readjust your instrument

Step 1: Opening the box and inspection of components
Whenever you get a magnetic base stand, you should take the time to look over each part once it exits the box. Generally a great stand includes:
A durable magnetic base with an ON/OFF switch
A flexible arm or rod
Locking mechanism for position
Mounting points for a dial indicator or gauge
Arrange all parts on a clean, stable surface in an organized fashion. Also, make sure no components are damaged or missing when checking, because this could influence both stability and accuracy.

Step 2: Prepare the Surface for the Mounting Surface
Now, we will prepare the surface that the stand will be mounted to. The optimal surface to use for mounting a magnetic base is a clean, flat ferromagnetic (ferrous) surface (i.e., a machine bed, steel table, etc.). Make sure to wipe the surface free of dust, oil, metal shavings, or any other contaminants in order for the magnetic grip not to be compromised.

Once the magnetic base is resting on the smooth, clean surface, the magnet should function properly and provide a solid grip. This is important, in particular, when using a flexible stand, as it is adjustable in design and should work as a secure and stable base at all times for alignment purposes.

Step 3: Position the Magnetic Base
You engaged the magnet by turning the ON/OFF switch. After you have the Mag Base positioned, it is very important to engage the base to prevent any unwanted movement occurring during the measurement/micrometer process. If movement or sliding happens before or after you engage the base, then you would want to start over and reposition so that is feels secure and locked in place.

A magnetic base stand allows you to position your measuring tool at different angles depending on the job. Make sure the base is located close enough to the workpiece to minimize arm extension and maximize stability.

Step 4: Adjusting the Arm and Locking It Down
After the base has been secured, you can loosen the adjustment knobs or levers on the arm of the stand and move it to the appropriate position. If you happen to have a Universal Magnetic Stand, you can adjust the position of the arm where you choose because there are multiple joints to adjust to.

Once you find the appropriate adjustment and angle, you can carefully tighten the locking knobs so the arm does not drift. The arm should be steady even if it is bumped lightly. Do not overtighten because over time it may break the mechanism.

Step 5: Attaching the Measuring Instrument
Next, you will attach your measuring device—in this case, a dial indicator—to the mount on the arm. Position the gauge so the contact point or tip is positioned close to the workpiece or fixture correctly.
To maximize effectiveness:
Be sure that the measuring device is perpendicular to the surface.
Keep the contact point or tip still.
Don't push any load as this will create an inaccurate measurement
When aligned, the Flexible Magnetic Stand will allow for micro adjustments to position exactly how you like it without having to move the base and magnetic mount.
Step 6: Fine-Tuning for Accuracy
With the structure secured to the bench, carefully use the arm or fine adjustment knobs to finalize the alignment. Start checking the indicator needle again to see if it moves due to any unintended movement. A vibration will cause the indicator to move, so ensure everything is clamped in place and secured.
If this was a larger or more complicated setup, using a Universal Magnetic Stand would have been useful in accessing tight angles or high places without interfering with accuracy. Just make sure to double-check the zero reading before proceeding on to do your actual measurement.

Step 7: Test the Stability
Before you begin your measurement, test the stability of your setup. Lightly tap the workbench or the arm to confirm there is no movement occurring of any kind. If the stand shifts, you will have to return to these previous steps, especially moving the base and tightening the arm.
A properly secured stand gives you confidence in reliable and repeatable results. This step is often overlooked; however, a stable stand is very important in the process of precision measurement.
Maintaining Your Base Stand Functionality Over Time
For a smooth-running stand:
- Clean the magnetic base after each use.
- Periodically apply a small amount of lubricating oil to the joints.
- Store the stand in a dry place to avoid rust.
- Do not drop or bang the base against hard surfaces while transporting to and from the lab.
By maintaining your Magnetic Base Stand, you can be assured it is a purchase that will give you reliable use for years; in fact, it is a solid investment for your shop and industry.
Conclusion
The proper assembly of a magnetic stand can not only save time but also improve measurement accuracy, safeguard equipment, and produce high-quality measurements. Whether you're using a Flexible Magnetic Stand providing adjustable positions or a Universal Magnetic Stand, utilizing the correct installation method always matters.
For professionals looking for quality and dependable stands, Jaibros offers a large selection of precision tools and accessories. Their offerings are used by machinists, engineers, and manufacturers who demand quality and performance.

FAQs
1. Is it easy for beginners to set up a magnetic stand?
Yes, even beginners can set up a magnetic stand with a few simple next adjustments. It is important to fit the base on a stable surface, adjust the arm if necessary, and ensure the measuring instrument is aligned properly.
2. Why is the condition of the surface important when using a magnetic base stand?
A clean, flat surface ensures maximum grip of the magnetic base. Any dust, oil, or metal particles must not try to interfere with the holding strength and could reduce the accuracy of the measuring pin on the pin itself.
3. How do I make my measurements more accurate with a flexible magnetic stand?
Mind the arm extension applies to any machine as well as locking all arms and joints firmly and bending or fine-tuning to first place the measuring instrument in position. Minimizing vibration and unwanted movement during your work is crucial.
4. Can I use one stand for other measuring tools?
Yes, both the Flexible Magnetic Stand and the Universal Magnetic Stand types from Dorsey offer the ability to be used with all measuring instruments.
5. How often should I check or service my stand?
It’s best to inspect your stand regularly, especially if it’s used daily. Cleaning after each use and a quick monthly check for rust or loose joints will help keep your magnetic stand in excellent condition.