Lube Oil Blending Plant

By Author: Linus Projects India
Total Articles: 3
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A Lube Oil Blending Plant is a specialised facility where various lubricating oils are produced through the blending and mixing of base oils with additives. These plants are equipped with machinery and equipment designed to precisely control the blending process, ensuring the achievement of the desired specifications and performance characteristics of the final lubricant products. The capacity of the Plant ranges from 5 MT per Day to 300 MT per Day, Lube Oil Blending Plant.

There are two primary raw materials utilised in the manufacturing of lubricants:
• Base oil stocks for lubricants
• Additives

The process of blending and mixing base oil with additives yields the final finished lubricating oil. Friction constitutes a significant portion of the world's primary energy consumption. Lubricant oil, a derivative of petroleum, serves the crucial function of mitigating friction between moving components in machines and engines. With its unique properties, lubricating oil effectively minimises issues such as overheating, scuffing, rubbing, and corrosion. This not only extends equipment lifespan but also ...
... optimises resource utilisation, enhances fuel efficiency, and mitigates greenhouse gas emissions. Maintaining consistent lubricant viscosity poses a challenge; too high viscosity can impede flow, while excessively low viscosity may compromise parts protection.

PROJECTS
1. Automatic Batch Blender (ABB)
2. In-Line Blending system (ILB)
3. Simultaneous Metering Blending System (SMB)
4. Skid-Mounted Lubricant Blending Plant
5. Pigged pipelines and Pigged manifold
6. Ultrasonic Lubricant Oil Blending Machinery

PRODUCTS:
• Lubricating Oil Blending Plant
• Blending Kettle
• Additive Dosing Tank
• Viscosity Index Improver
• Storage Tanks
• Laboratory Equipment
• Automation
• IBC Decanting Machine (IBC)
• Drum Decanting System (DDU)
• Lubricant Oil Filling & Packaging Machine
• Robotics Packaging Machinery

BLENDING SYSTEM:
• Automatic Batch Blending (ABB): featuring Smart Blend Software, DDU (Dilution Dispensing Unit), transfer pumps, TFH (Thermic Fluid Heater), filters, laboratory setup, and professional installation services. Implementing computerised technology has revolutionised lubricant blending processes, ensuring consistent product quality, minimising re-blending and laboratory costs, and maximising blend vessel utilisation.

• Inline Blending System (ILB): Composed of several dosing modules they are used for blending large batches that require consistent quality ILB is connected to input and output lines, where input line is connected with raw material storage tanks that is base oil & additives and output lines are connected with lube oil storage tanks or filling areas. ILB mixing technology eliminates the need for bulk storage tanks and speeds up the rate of production, reducing capital cost and making consistent quality of finished products, easy to pack and ready to be shipped.

• Simultaneous Metered Blending Unit (SMB): are a turnkey blending system it’s much more advanced system of processing lubricants manufacturing plants It’s a combination of high-volume production capacity of In Line Blending units (ILB) with operating flexibility of Automatic Batch Blending (ABB) Instead of blending in a kettle Components are simultaneously dosed into a header before discharging to tank for final mixing. SMB systems are engineered to concurrently gauge liquids using a Coriolis flow meter and ensure their precise proportional mixture via a central conduit. These Simultaneous Metered Blenders are compact modular setups that employ Micro Motion technology for accurate measurement and control. They function by accurately dispensing the appropriate proportions of various components into the central conduit, which then directs the blended mixture for subsequent homogenization.

• Skid-Mounted Lubricant Blending Plant: Stands as a pinnacle of efficiency and innovation in the lubricant manufacturing industry. This state-of-the-art solution is meticulously designed to streamline the process of blending lube oils with precision and reliability. Mounted on a compact and modular skid, this plant offers a turnkey solution that optimizes space utilization, making it an ideal choice for industries where real estate is a critical consideration. One of the key features of the skid-mounted lube oil blending plant is its versatility. The system accommodates a wide range of base oils and additives, allowing for the formulation of a diverse array of lubricant products tailored to specific industry needs. The modular design ensures flexibility in production, enabling manufacturers to adapt quickly to changing market demands and product specifications.

• Pigging Unit: Serves the purpose of cleaning residual products from pipelines to prevent contamination, and they are strategically engineered to minimize the number of pipelines within a plant. The key elements of a pigging unit include the launcher, receiver, and catcher positioned at opposite ends of the pipe. A valve is incorporated to regulate the compressed air or gas utilized for propelling the pig, which travels through the pipeline to eliminate any remaining liquid. The pig can be easily inserted into or extracted from the catcher for maintenance purposes.

• Ultrasonic Blending Technology: The ultrasonic tubular processor is designed with a 4-inch diameter and is made from stainless steel pipe. This robust design includes piezo-crystals that are fundamental to its function. The piezo-crystals create a piezo-electric effect. When powered, they collaborate with transducers to transform electrical energy into ultrasound energy. Ultrasonic waves generate intense cavitation, which aids in the even distribution of molecules. This procedure is vital for achieving a uniform and superior blend of oils. Ultrasonic blending provides various benefits, including better energy efficiency and reduced processing times compared to standard techniques. The elimination of heating requirements simplifies the process and cuts down energy consumption, leading to a significant reduction in carbon emissions.

• Viscosity Index Improver: The Viscosity Index Improver Kettle is a specialized equipment used in the manufacturing process of viscosity index improvers for lubricants. It is designed to precisely control and optimize the viscosity index of lubricant formulations, ensuring they meet specific performance requirements.

• Drum Decanting Unit (DDU): Used for emptying a defined value of additives without any cross contamination into the production process of lubricants. The product has various operational features such as decanting operation, Rinsing operation, drum tilting, heating, etc. The high-performance DDU brings the expensive additive into the production process without neither product loss, waste oil onset, and high-precision dosing by weighing technology.

• IBC Decanting Machine (IBC): Specialized piece of equipment engineered to efficiently and safely transfer liquids from IBC tanks. IBC decanting machine offers both pneumatic and hydraulic options, providing flexibility and reliability in its operation. At the heart of the system is a vertically mounted screw pump, capable of transferring liquids at a rate of up to 2000 litres per hour (LPH). This robust pump system is available with power capacities ranging from 1HP to 5HP, ensuring it can handle a wide range of liquid viscosities and transfer needs. Equipped with advanced Programmable Logic Controllers (PLC) and Human Machine Interface (HMI) options, allowing for enhanced control, automation, and ease of use based on specific requirements.

• Blending Kettle: Designed to hold significant volumes of base oils and additives and is equipped with mixing mechanisms to ensure thorough blending and uniform distribution of ingredients. Capacity ranges from 1 MT to 20 MT Blenders. The blending vessel is constructed from either Mild Steel or Stainless Steel IS 2062 material and features an open top design with a partially dished bottom. A hinged top lid is provided for easy access to the main blender. At the bottom, a ball valve is installed for discharge purposes, along with a sample valve for quality control. Surrounding the main blender is an MS jacket, complete with inlet, outlet, drain, and vent fittings. Additionally, each vessel is equipped with a temperature probe and fittings to ensure precise temperature control.

• Filling Machine Packaging Process: Play an important role in the packaging process, ensuring efficient and accurate filling of lubricant products into containers of various sizes. These machines are designed to handle the specific requirements of lube oil blending operations and are tailored to meet the demands of high-volume production. It typically consists of a conveyor system that transports empty containers to the filling station, where they are filled with the desired amount of lubricant oil.

• Laboratory Equipment: Regular oil testing offers multiple advantages it extends the lifespan of the machinery, optimizes oil change schedules, and provides insights into the dynamic conditions within the equipment. This information is vital for planning maintenance activities accurately, thereby reducing the likelihood of unexpected breakdowns and minimizing the risk of severe failures. After every batch of Lubricant Oil is Blended, its sample are taken to Laboratory for checking its Viscosity Index. Too high viscosity can impede flow, while excessively low viscosity may compromise parts protection.

Linus Projects (India) specialises in fully automated lube oil blending plant machinery, featuring a continuous blender and an auto-cleaning system. The setup incorporates a series of VFD (variable frequency drive) controlled pumps, flow meters, and automated valves. The entire operation is managed through automation and PLC control, complemented by a SCADA interface. Additionally, packaging robots provide real-time insights into packaging operations, product placement, and quality assurance protocols. Collaborating with Linus Projects (India) you can incorporate with latest technology in processing Lube Oil Blending Plant (LOBP) business.

Project Engineer having versatile experience in project management and execution. CEO of LINUS PROJECTS (I) is a turnkey project management company with expertise in supplying machinery for different types of plants such as Lube Oil Blending plants, Grease Manufacturing plants.