Injection Mold Design Essentials: What You Need To Know

By Author: HLH Prototypes Co. Ltd.
Total Articles: 19
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Injection molding is suitable for producing a low volume of identical parts. With a high-quality and well-designed mold made using reliable materials like steel or aluminum, you can manufacture ready-to-assemble and durable components. Having a fundamental understanding of mold design principles can also help you streamline the process and improve part quality. This article has everything you must know about designing injection molds in China so you can create moldable parts and reduce the risk of production mistakes, cosmetic defects, and other potential problems.

Draft

Incorporating draft angles into the mold design lets you minimize drag and prevent damage to both the part and the mold as the material cools and contracts. Insufficient draft can lead to increased pressure on the ejection system, which may potentially damage both the mold and the part.

Ideally, there should be a 1-degree draft for every inch of cavity depth. However, the optimal draft angle can vary depending on factors such as the mold’s material and capabilities,
so be sure to work with a seasoned manufacturer of injection molds ...
... in China.

Radii

Radii aren't strictly necessary for all injection molding designs, but incorporating them can improve part quality and reduce manufacturing challenges. Rounding sharp corners enhances resin flow and reduces stress on both the mold and the material. Additionally, radii can make part ejection smoother and minimize the risk of the part sticking to the mold (and subsequent warping or breakage).

Wall thickness

Controlling wall thickness in mold design can help manage the weight, strength, and cosmetics of the part. Excessively thick walls can lead to warping, internal voids, and surface defects. Reputable manufacturers can provide a wall thickness guideline to help you adjust wall thickness based on the plastic resin you want to use.

Working with the right manufacturer

Once you have worked on your mold design, prioritize finding a reputable injection molding manufacturer with a track record of producing high-quality prototypes and end-use molds. Doing so can reduce your design process and mold production lead times, significantly streamlining your product development. In addition, you could reduce your production costs and speed up your time to market.

HLH Prototypes can help design your injection molds in China. You can get started today with a free project review by their experts. Simply fill out the contact form on their website or email FreeQuote@HLHPrototypes.com. You may also call +86 755 8256 9129 to speak with an injection molding professional.

HLH Prototypes Co Ltd is a rapid manufacturing specialist focused on delivering high quality prototypes and low-volume production parts to varied customers across multiple industries. If your product is made from plastic, metal, or composite materials there is a very good chance that we have a rapid manufacturing solution for you. When it comes to rapid prototyping services speed is important but effective communication with the client and flexibility to their project needs are just as important to the ultimate success of the project. Rapid manufacturing is only rapid if you get it right the first time. info@HLHPrototypes.com to start your free project consultation.