About Metal Additive Manufacturing In Bangalore

By Author: nishanth
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When to Choose Metal 3D Printing
• Design complex components without adding cost.
• Create functional designs without manufacturing limitations.
• Skip investment in manufacturing tools.
• Shorten time to market.
• Eliminate stock-related costs and risks.
• Ideal for discrete manufacturing products

2. Benefits of 3D Printing
• We have complete eco system in metal 3D printing to serve verticals like defense, aerospace, heat exchanger, RF Antenna, healthcare, oil and gas.
• We create value for our customers by redesigning parts to achieve weight reduction and complicated machining parts consolidation.
• Our additive manufacturing process help in enhancing the functional performance of the components, achieve complex geometry and gradient matrix.
• We have complete eco system to support Metal 3D printing process.
• We provide design for additive manufacturing (DFAM).
• Topology optimization.
• Hybrid manufacturing.

Why Choose Veer-O-Metals?
VOM is a one - stop solution for design, prototype ...
... & production parts.
Provide Integrated technology solution by synchronizing conventional and 3D printing as hybrid manufacturing methods.
In house precision machining & post process and tool room facility.
Over 50 years of experience in metal parts manufacturing & Engineering excellence with in-depth knowledge in multiple domains.
Integrated In-house ERP System.
Robust Quality System.
Rapid Prototyping and Rapid Manufacturing Solutions.

3. Technology Advancement in 3D Printing:
3D printing is an advanced manufacturing technology which has overcame many constrains of conventional manufacturing. This technology is giving much better results in terms of weight reduction, Heat transfer rate in heat exchangers, Reduced cooling time in casting and molding industries by using conformal cooling inserts. Aerospace and Defence is adopting the technology in a faster manner because of its significant advantages. Customization is a big benefit of 3D printing which is utilised in large scale by medical industry.
Many new materials are getting Developed in 3D printing and lot of research and development is going on in the field. 3D printing is creating a great impact in current market and rising as a Next gen technology.

4. 3D Printing for Manufacturing Industries:
3D printing, also known as additive manufacturing, has come a long way since it was first developed in the 1980s. While 3D printing originated as a tool for rapid prototyping, it has now evolved to cover a number of different technologies.

The evolution of 3D printing has seen a rapid growth in the number of companies adopting the technology. The applications and use cases vary across industries, but broadly include tooling aids, visual and functional prototypes — and even end-use parts.

As the potential applications for 3D printing increase, companies are finding ways to create new business models and opportunities with the technology.

In this guide, we’ll be exploring the current state of 3D printing across a range of industries, including how the technology is being used across sectors. Using real-life examples, we hope that this guide gives you an in-depth understanding of how 3D printing is being used to drive innovation and business growth.

Applications for 3D printing:

1. Aerospace & Defence
The aerospace and defence (A&D) industry is one of the earliest adopters of 3D printing, with the first use of the technology going back to 1989. Now, three decades later, A&D represents a 16.8% share of the $10.4 billion additive manufacturing market and heavily contributes to ongoing research efforts within the industry.

The advancement of AM within A&D is in large part driven by key industry players, including GE, Airbus, Boeing, Safran and GKN. These companies and others have identified the value proposition 3D printing brings to:

• Functional prototypes
• Tooling
• Lightweight components

As we can see, 3D printing for aerospace isn’t limited to prototypes. Real, functional parts are also being 3D printed and used in aircraft. A few examples of parts that can be produced with 3D printing include air ducts (SLS), wall panels (FDM) and even structural metalcomponents (DMLS, EBM, DED).

The Benefits of 3D printing for Aerospace & Defence

Low-volume production

Weight reduction

Material efficiency

Part consolidation

Maintenance & repair

Aerospace applications
Aircraft interior components
Structural components for defence systems
Tooling
Spare parts

2. Automotive

The automotive industry is a growing user of additive manufacturing: in 2019 alone, global automotive AM revenues reached $1.4 billion. This figure only looks set to increase, as revenues relating to AM in automotive part production are expected to reach $5.8 billion by 2025, according to a SmarTech report. In areas like motorsports and performance racing, design tools like generative design and topology optimisation are slowly changing traditional approaches to designing parts.

While prototyping currently remains the main application of 3D printing in the automotive industry, companies are increasingly finding other use cases, such as tooling. Additionally, the several automotive companies are beginning to find innovate end-use applications for 3D printing, signalling an exciting development for the sector.

The Benefits of 3D printing for Automotive

Faster product development
Greater design flexibility
Customisation
Create complex geometries

Automotive applications
3D-printed custom seats
Prototypes
Tooling
Spare and replacement parts
End-use parts

3. Medical & Dental
The medical and dental industry is one of the fastest-growing adopters of additive manufacturing. And with 97% of medical AM professionals confident that the use of 3D printing will continue to increase within the sector, this trend seems set to continue. From medical devices to prosthetics and even bioprinting, the applications of additive manufacturing for the medical industry are versatile and wide-ranging.

The Benefits of 3D printing for Medical & Dental

Enhanced medical devices
Personalised healthcare
Medical applications
Digital dentistry
3D-printed implants & prosthetics
Bioprinting
Surgical planning and testing

4. Consumer Goods
To remain competitive in an ever-changing market landscape, retailers and consumer-oriented industries must be able to adapt to evolving consumer demands and industrial trends in an agile way. Additive manufacturing meets these needs, providing a cost-effective approach to product development, testing and production. From consumer electronics to toys and sportswear, key players within the consumer goods industry are increasingly recognising 3D printing as a valuable addition to existing manufacturing solutions.

Additionally, the recent growth of industrial desktop 3D printers has brought the technology closers to the hands of designers and engineers, accelerating the opportunities of what can be achieved within the sector.

The Benefits of 3D Printing for Consumer Goods
Enhanced product development
Faster time-to-market
Mass customisation

Consumer Goods Applications
Jewellery
Beauty & Cosmetics
Bikes

5. Industrial Goods

The industrial goods sector includes the production of machinery components, tooling and equipment used in the manufacture of other goods. With increasing production costs and the digitisation of manufacturing, industrial OEMs must constantly evolve to maintain operational agility and keep costs down. Manufacturers are therefore increasingly turning to 3D printing to stay agile, responsive, and innovative.

Key Benefits of 3D Printing for Industrial Goods

Design complexity
Shorter lead times
Design complexity
On-demand production

Industrial Goods Applications

Tooling
Spare parts