Rapid Tooling China

By Author: Jack Yu
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Why Choose CNC Milling Services?
CNC milling can be done on a wide array of materials. Custom milled parts can be made from almost any engineering plastic and metal.
Milling parts have high dimensional stability, high machining precision, and high repeatability.
Milling is the most versatile CNC machining process, with high adaptability and flexibility of parts machining.
CNC milled parts can be machined in multiple processes after one set-up; 5-axis CNC milling can be machined on multiple surfaces at one time.
CNC milling service can machine parts with complex shapes or strict tolerance requirements, such as mold parts, housing parts, etc.
Milling CNC machine has a high level of automation and production efficiency and can run 24/7 continuously, which is conducive to the automation of production management.
3-Axis, 4-Axis, 5-Axis For CNC Milling
3-Axis – It’s one of the most widely used techniques to Rapid Tooling China. Standard CNC mills have 3 axes, which allows the workpiece to remain still while the attached cutting tool moves along the ...
... X, Y, and Z axes to mill the part.
4-Axis – We use this mill to create more complex CNC machined parts. It incorporates an extra degree of movement by rotating on a vertical axis, allowing greater flexibility and introducing more continuous machining.
5-Axis – These CNC machines are the most advanced and widely used type of CNC mill. The 5-axis mill incorporates three traditional axes and an additional two extra degrees of movement. It operates by adding rotation to both the worktable and spindle.

The Competitive Advantage Of CNC Milling Services
can offer cost-effective milling solutions whether you need a single part, small batch of prototypes, or mass production. With our experienced team of engineers, we will deliver high-quality CNC milled parts for your project.
Comprehensive Milling Capabilities
We are equipped with high-quality milling tools to produce custom parts. With our 3-axis, 4-axis, and 5-axis milling machines, we can create CNC milled parts for different industries.

Experienced Team
Our experienced team of engineers has accumulated years of experience in creating custom parts with CNC milling.

ISO 9001 Certification
Our has a well-equipped quality assurance department and a quality management system. Our professionally trained QC and QA teams monitor all the CNC milling processes to ensure that your projects meet strict quality specifications.

Faster Delivery
With CNC milling services, the CNC parts can be produced within a few hours. Once you contact us, we will get you a quote within 24 hours and kick off the project within your timeline.

Custom Finishes
Our provides surface finishing services for your CNC machining project. We deliver high-quality parts with the smooth finishes of your choice.

Standard aluminum extrusion profiles (like extruded aluminum channel or extruded aluminum bar) are typically mass manufactured by extrusion specialists; if you need large quantities of standard extruded aluminum profiles, you are better off using the services of one of these companies.

However, for custom aluminum extrusion profiles with a nonstandard aluminum extruded shape, WeLink may be a better option. That’s because we accept low-volume extrusion orders — for prototyping and small batch production — allowing you to experiment with custom profiles.

In addition to creating custom aluminum extrusion profiles using custom dies, we can combine extrusion with other manufacturing processes (like CNC machining) to produce custom final parts. This can allow us to make parts faster and more affordably, especially if the majority of the part has a consistent cross-section.

Example operations:

Finishing Options for Aluminum Extrusions

3. Quality is similar from traditional production molds.

Maybe someone worries the quality compared to traditional production molds, actually the parts from our metal rapid tooling, 95% or more quality can be achieved, for example, like surface finishing, parting lines, color, strength etc. those will be not different. Just for some tight tolerance should be a little deviation if there are two many dimensions need to control.Plastic Injection Mold China All our materials come from reliable manufacturer, like Dupont, Sabic, BASF etc. all material COC can be provided with shipment.

Aluminum extrusion is used to mass produce lots of non-cosmetic parts like tubing and frames, where finishing may not be especially important. However, custom aluminum extrusion is also used to produce high-value products which may benefits from the addition of color, text, logos, and other finishing procedures.

Suitable surface finishing procedures for aluminum extrusion include:Surface Finishing
Surface finishing refers to different processes used to alter the surface of a manufactured product to give it a distinct or desired look and feel. Different techniques are used to improve the appearance, adherence, solderability, resistance to corrosion, hardness, conductivity and many other characteristics of industrial components.

WeLink offers a high quality surface finishing service for all components and parts regardless of the machining method used in producing them. We have some skilled experts who only handle finishing assignments so the quality of work done on your products is of exceptional quality. If you desire a perfect finish for your prototypes and other manufactured components get in touch with our customer services team for a quick and accurate quotation.

Automotive – Car custom parts including gearboxes, turbochargers, and interior panels require CNC milled parts.
Food – CNC milling technology designs components used in food processing machines, blenders, grinders, crushing machines, cleaning devices, and more.
Machine Tool – The tooling industry needs parts such as fasteners, fittings, shafts, hydraulic and mechanical components that are designed using CNC milling technologies.

What Is CNC Turning?
CNC turning is the process of remove material from a rotating workpiece using the linear path of tools on a CNC lathe. In a simple perspective, the main elements involved in this process are the rotating spindle in which your work part is clamped and the cutting tool that is mounted on a turret.
Here at Our’s CNC turning center, we are highly capable of producing complex and critically dimensioned custom parts through our CNC lathes, providing high-quality CNC turned parts in metal or plastic for rapid prototyping or low volume production.

Titanium aerospace parts include airframe and jet engine components, such as discs, blades, shafts, and casings. Many of these can be machined.

Because titanium is harder than aluminum, it can be trickier to CNC machine, causing tool wear and heat buildup. This means aerospace machining of titanium may require a reduced machine RPM and larger chipload. (See our guide to machining titanium for more information.) However, since aerospace machining typically involves the most advanced and high-end machining equipment available, this is rarely an issue.

Aluminum alloys
Another widely used metal in aerospace machining — and one that has been around longer than titanium and modern composites — is aluminum.

Aluminum alloys are lightweight and have a high tensile strength. Aluminum forms an oxide coating when exposed to air, making it corrosion resistant, and it is also highly formable (more so than titanium), making it easy to CNC machine.

Additional Value-Added Services
We strive to provide additional custom manufacturing for our diverse customer base, including expanded secondary operations and surface treatment capabilities. Examples include EDM, wire EDM, anodizing, powder coating, passivation, plating, heat treatment, and final product assembly.

Basic Types Of CNC Turning Processes
The process range of CNC turning is very wide, which can be processed various types of rotary surfaces, such as external turning, internal turning, taper turning, parting, facing, boring, reaming, drilling, knurling, threading, grooving, etc.

O.D. and I.D. Turning – For machining precise cylindrical features (Tool used: General turning tool)
Parting and Grooving – For parting off, or cutting a “groove” profile in either the internal or external part of a part (Tool used: Parting and grooving inserts)
Facing – Flattening the face of the workpiece (Tool used: Facing tool)
Boring and Reaming – Enlarging or finishing of existing holes to obtain highly accurate diameters (Tool used: Boring and reaming tools)
Drilling – Remove materials to drill holes from the inside of a workpiece (Tool used: Drills)
Threading – Machining of threads by turning, may be done in either the internal or external area of the workpiece. (Tool used: Threading tools)

Applications Of CNC Turning Services And Parts
Prototype CNC Machining
Prove and refine designs by verifying engineering-grade materials, complex geometries, tight tolerances, and testing components for suitability and manufacturability.

Custom Parts Manufacturing
Production-grade CNC turned parts custom-made to specific specifications and needs, meeting high precision and quality, as well as on-time delivery and cost effectiveness.

Rapid Tooling Mold
Mold manufacturing requires considerable metalworking skills, including rapid machining as well as advanced cutting in different types of aluminum and steel, used to quickly create molds and fixtures.

CNC Precision Machining
CNC precision machining is the process of using precision CNC machine tools to manufacture parts according to strict design specifications, critical tolerances, and manufacturing guidelines.

Our offers quality precision machining for the manufacturing of parts with complex features. With in-house engineering assistance, professional machining experience, a full range of secondary operations, and our capabilities in prototype and low-volume production, we are your one-stop-shop for precision CNC machining

Why Choose CNC Precision Machining For Your Project?
Precision CNC machines with multi-coordinate linkage for the machining of complex shaped parts.
CNC precision machining achieves higher machining accuracy, consistent machining quality and very tight tolerances.
High repeatability, suitable for low- and high-volume orders and easy product quality control.
Design changes only need to change the NC program, which can save production preparation time.
The CNC machine itself is high precision and high rigidity, allowing you to choose a favourable cutting volume and improve machining efficiency (generally 3 to 5 times that of ordinary machines).
High degree of machine automation reduces labour intensity.

What Are The Types Of Precision Machining?
Precision CNC milling for high precision, complex and low-volume parts with exceptional advantages.
CNC lathes are also high precision automated machines, ideal for creating round or tubular shaped parts.
Precision grinding of metals, including surface grinding, centreless and O.D. grinding, for more precise tolerances and surface finishes.
High-performance EDM and Wire EDM can achieve ultra-precision and surface quality by means of tool-to-workpiece electrical discharge machining

With our advanced technological advantages and CNC machining experience, we specialize in manufacturing a wide range of medium to high complexity precision parts, from prototype machining to mass production, we provide competitive precision machining services and have been the preferred precision machine shop for businesses in many industries.

How To Improve The Precision Of CNC Machining?
Reasonably design the structure of the parts to reduce the stress concentration during machining and improve the accuracy of the parts.
Heat treatment of materials to improve strength and reduce internal stresses, and controlled machining processes to reduce or eliminate machining defects.
Upgrading to a 5-axis machine or a 3+2 configuration is one of the fastest ways to improve the speed and accuracy of CNC machining.* Well-designed jigs and fixtures ensure repeatability of machining accuracy and improve machining efficiency.
Upgrading your CAM software and computer hardware to accommodate higher levels of precision will also improve your processes.
Upgrade and maintain the machine and ensure that it has a flat, thermally stable and robust base to absorb vibrations.
The correct selection and use of tools is essential to improve the dimensional stability of machining.

As lightweight metals are widely used, aluminum machining parts are becoming a choice of many industries. With all of our machining experience, CNC aluminum has been Our’s expertise for many years.

We focus on the manufacturing of non-standard precision aluminum parts with complex structures and are committed to delivering high accuracy and consistent components to our clients. We continue to invest in new CNC machine equipment and skilled employees to ensure that our team maintains a strong competitive advantage. We have also been improving the aluminum machining process to improve efficiency and quality, and continue to meet customer production needs.

Rapid Tooling China, Rapid Prototyping China, Plastic Injection Mold China, Custom Mold Components China, Rapid Prototyping China, Plastic Injection Tooling China, Plastic Injection Molding, Die Casting, as well as Metal Stamping.