Textile Machinery Benefits For Weaving Industry

By Author: K V Gopalkrishnan
Total Articles: 74
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Weaving machines in textile industry

The primary step for fabric development is warp preparation. It includes the handling of spun and synthetic yarns. A.T.E. provides a full array of KARL MAYER warp solutions for the weaving industry. KARL MAYER warp preparation machinery offers strong trustworthiness for economic efficiency, excellence, and adaptability of your weaving mill.

Warp knitting shows the quickest mode of producing fabric from yarn.
It is different from weft knitting. The needles produce parallel rows of loops together that are intertwined in a zigzag style. It produces fabric in sheet or flat form with one or more sets of warp yarn. It feeds the yarns from warp beams to a row of needles expanding across the width of the machine. Knitting is a rigour fabric manufacturing process which comprises interweaving of yarn to make various textures and designs.

The warp sampling machines provide fine quality of fabrics meeting the textile manufacturers’ strongest needs. Below is some textile weaving machine for you to understand them better:

Multi-Matic Sample Warper

The machine can deliver sample and production warps of average length at a maximum warping speed of 800 m per min and can prepare up to 128 yarns. It can provide roughly five times more warps than regular sample warping machines. Manufacturer of the machine is KARL MAYER, Germany.

The benefits of Multi-Matic:
• Endless amount of sampling possibilities
• Computer management of all processes comprising data evaluation (network compatible)
• Simple pattern design; input via an external PC or CAD-system available
• Maximum adaptability for pattern warps
• Lower production cost regarding labour, yarn wastage, and less inventory
• Multi-Matic can provide five times more warps. Hence, larger samples and more colours can be prepared

Gir-O-Matic Sample Warper

This is a sample warping machine for yardage and sample warps. The KARL MAYER machine sets a new benchmark in the warp preparation for sample and production warps with a warping length of 1.050 m. A circular creel along with 16 or 24 winding places guarantees high productivity for coloured and solid warps. This machine is also produced by KARL MAYER, Germany.

The benefits of Gir-O-Matic:

• Tremendous flexibility and productivity with patterning for excellent beam quality
• Efficient manufacture of sample warps and low production warps (decreased time, workforce, stock)
• Computer handling of all operations plus data evaluation (network-compatible)
• Simple pattern design; access via an external PC or CAD system possible
• Endless quantity of sampling possibilities

Gir-O-Matic 16S Sample Warper

This sample warper is manufactured by KARL MAYER, Germany. GOM 16S sample warping machine establishes an innovative principle in the warp preparation for warping length of 490 m, in the sample and production warps. Along with 16 winding places in a circular creel, ensures topmost output for coloured and solid warps. The benefits are similar to the previous machines mentioned above.

The common key features in all three machines include:

- Patented band build-up structure guarantees identical bands additionally with really delicate yarns

- KAMCOS SYSTEM operator includes interface IPC/touch screen 12.1", ethernet interface for networking and connection for the significant data procurement and telecommunication service

- Software offers maximum convenience of data logging and operation