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What Are The Major Facts Taken Into Consideration While Choosing Industrial Dryer?
The industrial dryer has become an essential part of the material processing process. It needs a lot of capital but lasts for decades. So it is important to choose the best dryer for your process. If you choose the wrong dryer, there are likely to be long-term negative consequences for both material quality and company finance. There are numerous types of industrial dryers available; all have their own unique positives and negatives points, which make it difficult to choose dryer.
Test the material on different test drying equipment is the basic step selecting the right type of industrial dryer. Make sure that the tested process takes the wet beginning product and makes a dry final product at good quality and fulfill your needs.
There are several factors that take into consideration that helps to choose what type of drying system you need to consider.
1. Size & Density
Firstly, look at the size of the particles that are dried. Other than this, check the density that the material has when in the amount needing to be dried. Moreover, if there are several parts within material then this needs ...
... to be taken into consideration. The density of the material will define how it transfers through the dryer and whether anything requires to be done to help it deliver.
2. Proper Requirements of Production
The dryer should be properly sized for the expected amount of products. If the dryer is undersized, it will block and have to deal with annoying situations when further material is forced through it, causing the product to not dry properly and causing other quality control issues. This will make the dryer ready before it falls to the right size. And if the size of the dryer is too large for the actual product, it will be a waste of energy and fuel to run, and depending on the product, it may burn too much and potentially.
3. Moisture Content to Be Dried
This is common to overlook in any simple drying method. For this, you need to know beginning and ending moisture percentage which dryer will be reached at the end. Testing is the only way to find differences between wet & dry percentages. If the percentage is turned off even slightly, this can dramatically change the weight of the target, resulting in an inefficient and incorrectly sized dryer.
4. Material Handling
Handling of material for both wet & dry is another part to take into consideration. Some materials are sticky while wet and which need to be forced through the dryer to keep material from plugging and backing up the line. Other than this Nonstick surfaces can also be used, and paddles can be constructed to retain resources smoothly as required. Industrial Dryer Manufacturer & Supplier also offers some drying approaches to move the material roughly and can cause the material to break so a calmer method of drying should be pursued.
5. Heat Reaction
But obviously, heat is the main part of the drying method. Many materials react to heat when it reaches a particular level of temperature. For example, if the liquid is dried is a chemical solution then it may cause a chemical reaction. But these reactions are most important to find as it will define that if dryer needs to be larger or slower to effectively use a lower temperature to dry the defined moisture. However, if a short residence time at high heat is then it is also the most operational solution with the least product reaction. This will also allow you to know whether direct or indirect heating methods will create the final product, contracting the list of potential dryers.
6. Efficiency & Cost
A significant piece of buying an industrial dryer is obviously the cost, both the forthright capital cost of the buy just as the expense of activity all through its life expectancy. A few choices might be more affordable in advance yet work less proficiently and cost more to work than an increasingly costly however effective dryer. Sorts of fuel being utilized for drying should be thought of, yet estimating for that requirement to take a gander at long haul patterns and expectations and ought not to be founded on current fuel costs.
Once you got them all these features in the industrial dryer then you can definitely adapt it as you got the perfect industrial dryer and be positive that your decision will be the correct one.
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