Small Disc Granulation Manufacturing Process For Organic Fertilizer

By Author: Huaqiang
Total Articles: 6
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Organic fertilizer manufacturing process mainly uses dry granulation, which makes the compost fertilizer powder into granules, and then dries it. It can be sold on the market. The organic fertilizer granulation manufacturing process has the following advantages:
a. Operating intuitively, can grasp the operation of equipment at any time, if found abnormal, timely adjustment.
b. The size of particles depends on the inclination and rotational speed of the disc, and the inclination and rotational speed of the disc can be adjusted. Therefore, the disc granulation process has a wide range of granularity control, strong adaptability and a very high pelletizing rate, reaching 70%-90%.
c. Organic fertilizer disc granulation process has the advantages of short production process, simple structure, low investment and easy operation. Its production capacity can reach 5 tons per hour and 1,500 tons per month. It is more suitable for small and medium-sized enterprises.

Equipment of the organic fertilizer manufacturing process:
1.Fermentation system: loader feeder hopper, compost turning machine
2.Drying ...
... system: rotary dryer, rotary cooler, gas/oil hot air stove, draught fan, cyclone dust collector, dust collector room.
3.Crushing system: half-wet material crusher, chain crusher, or cage crusher.
4.Batching system: automatic batching machine, feeding machine.
5.Mixing system: vertical disc mixer, or horizontal mixer.
6.Fertilizer granulator machine system: disc fertilizer granulator machine, flat die granulator, roller extrusion granulator, new type organic fertilizer granulator, two in one organic fertilizer granulator, drum granulator machine, ball polishing machine. These machines can be used for organic fertilizer granulation.
7.Screening system: rotary drum screener. This fertilizer production line is equipped with a first-class and a second-class screening machines, so that the yield of finished products is higher and the particles are better.
8.Packing system: packing machine, it includes electronic quantitative packaging scale, warehouse, automatic sewing machine, etc. Realize automatic packaging of fertilizer granules and save labor.
9.Auxiliary machinery: belt conveyor.

Disc Pan Granulator
The pulley and belt are driven by the main motor, and the pinion is driven by the reducer. The pinion and the big gear fixed on the bottom of the plate work together. The big gear is installed on the main shaft to support the whole granulating disk. After the material enters the granulation tray, the material is evenly glued together to form spherical pellets through the continuous rotation and spray device of the granulation disc. An automatic cleaning device is designed at the upper and middle parts of the machine to prevent material sticking. With the continuous rotation of the motor, the continuous entry of the material can achieve mass production.
Rotary Drum Screener
The drum sieving machine mainly includes the frame, classification chamber, sieving rotor structure, a main reducer and a main motor. Material enters from the feeding end, rotates and classifies continuously in the drum, and evenly flows out from the outlet below, which effectively separates the finished product from the returned material.

Zhengzhou Tianci Fertilizer Machine Manufacturers has developed and produced the suitable equipment for the organic fertilizer and bio organic fertilizer production line, such as the compost equipment, drying equipment, granulating equipment, screening systems and batching systems, and a full set of fertilizer equipment. We have many years experinence as fertilizer machine manufacturers, our company provide fertilizer plant design, process improvement, equipment manufacture, installation, commissioning, formula and a series of comprehensive services for enterprises.
If you are interested in this organic fertilizer disc granulator production line, please contact us.

Our main products:compost equipment, fertilizer granulator machine, dryer, screener, batching systems, and full set of fertilizer production equipment. Our website: https://www.organic-fertilizer-machinery.com/