Nichrome Packaging Systems Bottle Filling Line

By Author: Nichrome India
Total Articles: 57
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About Nichrome

Nichrome is a leading manufacturer of automated packaging machines for over 4 decades. Today, Nichrome has evolved to the next level of capability, offering infinite possibilities in integrated, application-specific packaging solutions, backed by dependable service and support.

Nichrome offers packaging expertise under 3 broad segments: Packaging Machines, Packaging Systems and Filling Systems. For startups, medium sized businesses or large MNCs, for existing or emerging applications, Nichrome partners to study their market, application and specific challenges, and then innovates automated solutions that deliver relevant advantages and transform productivity.

Nichrome’s engineering team is well equipped to design, supply and install complete, end-to-end bottling and filling lines, for all types of customer requirements.

Nichrome develops new turnkey filling and packaging systems so as to deliver the optimum solution for best-in-class quality, cost-effectiveness and performance. Nichrome can also augment existing lines, with integrations to increase production rates, enhance quality, ...
... expand applications, or introduce new containers and/or container sizes.

About Nichrome’s Bottle Filling Line

The Bottle Filling Line utilises different types of fillers depending on the product to be packaged. Gravity filler is used for liquids such as water, flavoured milk, energy drinks, buttermilk and perfumes; piston filler facilitates filling of viscous products such as oil, ghee, ketchup, sauce, shampoo, hand wash and varnish.

The line can also be adapted for different SKUs without change of parts. These include glass, PP and HDPE bottles, and tin cans — in units ranging from 100 ml to 20 ltrs. Filling speed ranges from 20 to 100 bottles per minute, depending on the number of filling heads.

Components

The Bottle Filling Line includes 10 components: Turn Table(OD 1200), Bottle Cleaning System, U V Sterilization Chamber, Automatic Liquid Filling Machine, Cap Feeding Elevator, Rotary Capping Machine, Induction Sealer, Front & Back Labeling Machine, Date & Batch Coding System and Packing Table.

A crucial component of the bottling line is the bottle filling machine. This component has direct contact with the finished product and must therefore ensure maximum hygiene and quality of the end product. This means it should also be easy to clean or, when in contact with products which are particularly sensitive to contamination, be easy to sterilize. Nichrome’s expertise in primary packaging ensures this crucial stage of the process is taken care of, with quality and reliability.

Key features include:

‘No bottle no filling’ safety device

Auto cap placing, pressing & screwing feature available

Machine construction available in SS304, SS316 & MS painted

PLC controlled line

Fast changeover design for different size of bottle

Digital LCD touch screen displaying & setting

Safety enclosures with interlocks for rotary parts

Sterilization & cleaning options available

Versatile SKU packing range without need for changing parts

Fast & dribble cut off option to achieve accuracy & speed

Absolutely drip free filling

Conclusion

Nichrome’s Bottle Filling Line is controlled by a PLC and every stage is programmed and calibrated for smooth, efficient operation, with absolute precision and accuracy. Spillage & wastage is eliminated, manual labour is minimized.

So say goodbye to those messy manual bottle filling processes and shift to Nichrome’s automated Bottle Filling Lines. Nichrome will custom-design and install the system that fits your application, space and budget criteria, ensuring the optimal packaging system for your needs.

Nichrome has developed a versatile range of machines that can meet the packaging specificities of a varied range of products. Nichrome emphasizes on giving complete support to our customers, from consultation and development of the machine as per client requirements, to production of the packaging machine and providing extensive after sales service. Nichrome is dedicated to providing the highest production rates, maximum accuracy and consistent pouch quality as per each individual client’s requirements. Nichrome has a vast global presence across 45 countries with 6000 successful installations. The company also has a large market presence in the packaging machines India sector with 8 offices. The company is a pioneer of the Vertical Form Fill Seal Machine and the aseptic pouch packing systems for the dairy and beverage industry and is poised to become a premium global brand offering end-to-end integrated packaging solutions .