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Automatic Winding Machine
In the winding machine scenarios, The jovil winding machine has designed the automatic winding machine for user- friendly, trouble free machine, that has loading over 240 PLC programs which include 40 multiple programs and 100 tape programs. This product also specified in the quickly change the head of the winding and the core rotators. Here, we have use the stepper motor with the programmable to friven the core rotation or minimal backlash direction. Our product has running as multi-task functionalities and it has running in multiple languages. The jovil winding machine has various advanced features and rather than other products, which i have explore in the word but user has fully work with the comfort zone. Here the winding machine having individual control for loading and the winding levels. In the choke winding machine, we have to use programmable with sensor featured machinery products for the accuracy, stability and reliability. We have to use the SMC programming for the free calculation mechanism that has getting the required winding parameters from PC to the machine. The inductor winding machine has utilized for heavy duty flooring here we have used the broad toroidal coils has used for general winding and taping purposes, which is cannot given by any competitors with this standard. Generally, the jovil winding machine has common features for all kind of winder products such as programmable, and 6000rpm brushless motor for supplying more torque level and maintenance free. All kind of winding machine has contained the push button and controlling the foot switch. We have used the standard accessories for the winding machines that has fit with the all kind of machines.
Inductor winding machine
The inductor winding machine has loaded fully with programmability for all kinds of winding functions, which is now accessible for a stand machine of heavy duty flooring. The inductor winding machine does not need to have lengthy set-up times. Now the familiar controlling section SMC control mechanism has allowing all types of winding functions that has to be programmable handling to ease way for recalling the repeatable functions at any time.
The SMCA has used for extended toroidal coils winding that has also as heavy sized ﬂoor stand machine, which reliability is not given by any competitors for the common windings functions and taping applications.
The inductor winding machine have ability to accepting 4 different kinds of winding heads along with 3 different size of taping heads for build this machine and this machine has most probably given the versatility in its standard. The inductor winding machine has core sizes from 3.5 inch (89.0mm) to 46.0 inch (1169 mm) and Wiring sizes from #38 awg (0.1mm) to #4 awg (5.4 mm). The programmable microprocessor has used for controlling the acceleration, deceleration and progressive controls. Moreover, this machine has utilized microprocessor for count that has contained overall 99 presets and added with various specifications for reach the stability reliability, and accuracy levels. I have used programmable servomotor to detect the rotation and minimum backlash on either directions. We have use the pre-calculate mechanism for winding parameters using SMC programming from PC to machine. The PC has interfaced with the machine using RS232 serial cable. In the induction winding machine using the various controls switches for manage the speed level, loading and the winding.
the accessories has one of the important part of winding machine body, the accessories has categorized various tools such as miniature winding, rotators, sliders, shuttle, pully, tapping heads and winding heads. In the jovil winding accessories, the miniature has used as important role on winding machine, which has mostly used in today used round belt type miniature head. This type of head has utilized for more flexibility and standardized rather than other kind of winding heads. The specification of miniature winding controlling the speed levels and controlling the load and torque on easily. The acceleration and progressive level has extended on winding machine the miniature heads to be loading according to the level of speed so programmable controllers has added with the head which has reduced the levels on certain amount of time. The coil height has used as 10mm and the wires has used size as the length 0.3mm to 0.8mm. the preloader has used for loading the miniature shuttles while running the miniature heads. The miniature winding has participates in the minimal size of winding that has managed the parameters of the winding machine. In the controlling section , switches has participated to manage the levels on individually. The minitor heads has used to manage the winding levels like round type materials. The size of minitor head has differed than previous round type materials, which has used maximal coil height as 6mm and the coil id as 1mm. for the minitor heads, automatic winding machine
we have used the the wires size as 0.16mm to 0.05mm. the jovil miniature winding heads has not replaced by any other competitor on worldwide because the stability, and reliability has more efficient than other products.
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