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Understanding Industrial Lubrication System

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By Author: K V Gopalakrishnan
Total Articles: 60
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It is the technique or process of using solid, liquid, solid-liquid dispersions, liquid-liquid dispersions or gases to reduce wear and tear and/or friction between two surfaces which come in contact. Proper lubrication maximizes the life of machinery. Lubrication comes under the field Tribology and based on the composition of lubricants/oil, Lubrication System can be classified into three broadly - Mist, Wet Sump and Dry Sump.

Across industry verticals including water mills, Lubrication System provides efficient solutions for smooth and productive functioning of machinery. It is especially of paramount importance in case of water management for a number of applications that depend on a range of flow rates, pressures, viscosities, and fluid types. The lubrication task is accomplished using a wide range of high technology pumps that meticulously lubricate industrial machinery in use for water and wastewater treatment. The entire range of Lubrication System includes -

● Wastewater drainage pumps
● Mixers
● Aerators
● Diffusers
● Lifting stations
● SS sheet metal pump sets
● Pressure boosting systems
● AODD pumps
● Dosing and metering pumps
● Magnetic pumps
● Lubrication pumps
● Controllers
● Air pumps
● Packaged sewage treatment

Any Lubrication System is either a single point or multipoint, using state-of-the-art water management equipment which ensures the most economical, safest and reliable solutions.

Advantages of Lubrication System

● Never shuts down the equipment for lubrication purposes
● Service hazardous lube points from safe working areas
● Constant lubrication of machinery, 24/7
● Maximise uptime and eradicate catastrophic failure
● Extend component life to maximum expectancy
● The most economical long-term solution for water treatment
● Prevent ingress of water & contaminants

Maximizing machinery life cycle through automatic Lubrication System

It is of paramount importance to supply the correct amount of grease in order to lubricate while the bearing (machinery) is in operation. Periodic lubrication provides the proper and correct amount of lubricant film to the bearing parts and help to reduce wear and tear. It also purges the pins and bushings of contaminants. All this is efficiently done by an automatic Lubrication System. Plants/machine components which benefit from such lubrication are coarse screen filter, grit and grease filter, primary and secondary sedimentation basin, chain cleaner, belt presses, sewage sludge treatment. A closer look at the benefits of automatic Lubrication System will reveal its multifarious features -
● Improve production with more up-time
● Reduce replacement part costs when equipment is properly lubricated
● Improve resale value when the lube system is on board
● Reduce potential for worker injury
● Minimize lubricant costs
● Reduce environmental concerns through controlled lubrication

Importance of Lubrication System in water management
A water or wastewater treatment plant operates 24X7. This exposes its individual components to great strain. What makes the application challenging and difficult to operate is the humid/wet environment plus dirt and grime. This necessitates special attention, maintenance, and service through lubrication. Without lubrication, most machines would overheat or suffer extreme damage. A centralized Lubrication System contributes towards this. It makes a water or wastewater treatment plant function more safely, reliably and efficiently. The system and practice conform to industry HSE standards and ensures a healthy and safe work environment for its workers.

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