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How To Choose A Best Filling Machine

By Author: Feigeasia Pte Ltd
Total Articles: 11

In an increasingly more automated manufacturing world, even the food industry requires forefront machinery. Filling machines are presently available on the international market that can dose products at high speed and with an accuracy that could not even be fathomed a few decades ago. The evolution of machines has continued steadily through the years: we have gone from semi-automatic machines that required the operator's non-stop presence to work, to fully automated machines, capable of working at a fast pace without any need for human intervention.

The dosing system of these machines is quite sophisticated and the result of an extensive know-how in the sector of industrial automation. The chief problem with filling machines for the food industry is the variety and consistency of the treated products. Every manufacturing plant requires a custom-built machine, designed and developed in accordance with the production requirements of each industrial department.

For instance, certain companies only process solid or semi-solid foodstuffs: for this reason, they will need an especially complex technology that can dose the product in its container without negatively affecting the integrity of its content or of the package. This is why there are machines that can work at high speed with the utmost precision: this machinery can reach production peaks of as much as 5,000 to 6,000 units per hour.

The hourly production of every machine depends on the type of product and, above all, the size of its container. For very small formats, in the range of 150 millimeters, certain hi-tech machines can ensure an output per hour of up to 10,000 units, especially in the case of semi-dense products, like tomato concentrate or mayonnaise. For larger formats, as is quite obvious, the maximum hourly production is lower.

Again, for the same type of product, a hi-performing machine can guarantee a production per hour of about 1,000 units for rather large containers. Compared to the pace provided by machines a few decades ago, these are numbers that are to the say the least, extraordinary. The evolution of filling machines has little by little allowed the dosing on the same production line of the same product in multiple types of containers: the latest machines can dose the product in glass and plastic containers, in cylinder-shaped and molded flasks, in metal and aluminum boxes and in large containers made of plastic.

These machines are extremely accurate and make it possible to store the product intact in its container, even when used to their fullest potential. Which types of foodstuffs can be treated by filling machines? The range is quite vast. From sauces to chopped products, from liquid to solid foods. Certain dosing machines are designed and built to treat only one product: there are machines for mushrooms and for mayonnaise, for fruit pulp and for ragout.

Most machines now marketed do not require mechanical components, depending on the type of product to be treated: their versatility allows the operator to effectively and precisely dose a variety of foodstuffs. How should one choose the filling machine that most suits his/her needs? It's always best to rely on specialized companies that have proven experience in the design and manufacture of machines for the food industry. These are highly specialized business establishments, the only ones that can ensure solutions that are consistently reliable over time.

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