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Customize Heaters According To The Needs Of Your Industry
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Most industries have a requirement for some kind of heater. So, your best choice is to get customized heaters which respond to the specific needs of your industry. Another advantage of customization is that you have complete control over the design and manufacturing process. The catch is to find the manufacturer who can design and provide a high quality process air heater to meet your requirements regardless of what your application is. You can choose from tubular heaters, finned tubular heaters, and open coil heaters.
The Many Uses of Process Air Heaters
Process air heaters are installed in plenums, ducts or pipes to heat forced air in industrial equipment and systems to service ovens, furnaces, autoclaves, dryers, conveyor systems, pressure vessels, and other equipment. The food industry uses them for cooking, baking, dehydrating/drying, fruit ripening, roasting (nut, coffee, corn, etc.),preheating, reheating, and food processing among other things. Similarly, the pharmaceutical industry uses such heaters for laboratory testing, manufacturing, sterilizing, and even dehumidification. The aircraft manufacturing industry uses them for creating air curtains; while foundries use them for air drying, annealing, chemical processing, core drying, finishing systems, heat recovery and supplement batch heating.
Other industries which use process air heaters include the textile industry for textile drying; the paints and chemical industries for paint baking/drying, varnish drying, plastic curing, film drying etc.; the manufacturing industry for heat treating, hopper heating, ink drying, metal finishing and wire manufacturing booster heating.
How the Cooling Tower Heaters Work
On the other hand, cooling tower heaters are used for cryogenic exhaust gas heating. They are long cartridge heaters designed with a conservative 25 w/sq. in. maximum watt density. Approximately 970 BTU of heat energy is absorbed for each pound of evaporated water. Evaporation results in saturated air conditions, lowering the temperature of the water processed by the tower to a value close to wet-bulb temperature, which is lower than the ambient dry-bulb temperature, the difference determined by the initial humidity of the ambient air.
Both cross flow and counter flow designs can be used in natural draft and in mechanical draft cooling towers. Water pumped from the tower basin is the cooling water routed through the process coolers and condensers in an industrial facility. The cool water absorbs heat from the hot process streams which need to be cooled or condensed, and the absorbed heat warms the circulating water. The warm water returns to the top of the cooling tower and trickles downward over the fill material inside the tower.
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