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When Is It Ideal For A Boiler Tube Cleaning?
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Chemical cleaning is a complex process to clean the deposits left inside the tubes after the function of the boiler. It is a necessary process used for boiler maintenance must be carried by skilled technicians with considerable degree and training. While running a boiler tube cleaning, the specialist workers will involve competent equipments and protective measures to avoid undesirable perils. Chemical cleaning removes all the residues including calcium carbonate, metal corrosions and other hard adherent scales inside the boiler tubes. Higher-pressure boilers are only used for removal of major deposits like magnetite and copper.
When the professionals clean the boiler in this procedure?
If you are wondering about the right time for initiating a boiler tube cleaning, consider some crucial factors for better consequence. Here are few pointers shared -
• The amount of deposit loading on the boiler tube -
• Timely cleanings – consider the time passed since last chemical cleaning
• Tube leak or any major incident/issue has occurred
1. Deposit Loading
The most important criteria will be the amount and nature of deposits stored inside the water wall tube. The professionals will consider collecting the samples of the deposits of boiler tube from the high heating zones of the boiler and have the deposit tested and analyzed on each. The experts will agree to call it the best way to determine is doing chemical cleaning is needed or not.
2. Time-Based Cleaning
You may find some plants organize boiler cleaning based on time. They consider counting dates from last chemical cleaning and arrange the program after a certain breach of time. The contemporary experts revoke this previously considered way of cleaning as the worst way to settle on getting a chemical cleaning. This is because deposits don’t build up on the boiler tube walls at a consistent rate over the time. Immediately after a chemical cleaning, the boiler tubes form a protective layer to prevent from further corrosion of the base metal. Eventually, new residues start storing on the top of the protective layer.
Time-based cleanings don’t consider testing the amount of deposits since the last cleaning. The deposit loading can be high or low depending on the water chemistry and the cleaning rate can be more or less frequent depending on the same.
3. Major Contamination-Required Cleanings
When a firm is depending on time-based cleaning, they may be ignoring this factor what is crucial to consider for boiler or heat exchanger cleaning. If a major contamination has occurred in the boiler water, a chemical cleaning should be performed immediately. The specialized cleaning organizations will suggest performing the cleaning before the unit is restarted.
As per the studies, the contamination incidents are mostly cause due to calcium hardness in the boiler from a condenser tube leak or softener malfunction. In these cases, delaying could lead higher complication and major water wall damage resulting in huge loss. The more the boiler produces and stores the corrosion, the more the unit will need chemical cleaning. Reducing corrosion can improve the overall performance of the boiler and extend the time between cleanings.
Jack Genova is an engineer having 10 years experience of working on the water treatment. Author provides consulting and training services for Boiler tube cleaning.
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