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Building A Mold In A Eye Blink
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In polymer and plastic industry, nobody can overlook the importance of a mold. Mold is a most basic tool used to make a wide range of plastic products. By employing a variety of different processing technologies, like injection molding and extrusion blow molding, plastic products are made with the help of Mold. In order to make first-rate quality plastic products, high quality mold is extremely essential.
Mold is basically an empty container or stiff frame used to give different shapes and outlines to melted raw materials like plastic, glass, metal or ceramics. For example, by using mold, we can make a number of plastic products like water bottles, containers, jars, meter bodies and spare components of motorcycles, caps which are being used by pesticides, pharms, and cooking oil industries. Molds make it possible to replicate patterns and forms.
Due to its great importance, building a quality mold requires great expertise, advanced machinery, latest tools and an ambitious work fore. So, as to produce high quality Mold, we should give tremendous attention to all the minute details of Mold making.
Today, we will explore the easiest and effective way to build a mold. Mold is prepared by following steps. Molds can be made of any size, shape or weight. For each plastic product, an exclusive mold is designed and manufactured according to the needs of the final customer.
Before the actual production of mold, firstly you have to decide whether you need a 1-part or 2-part mold. For instance, if you intend to make a mold for an object with 1 flat side, you need a 1-part mold. While For complex, 3-dimensional shapes, you will need to make a mold in 2 parts.
There are many of ways to make molds, all of which use very different production and application techniques. Every step of mold making, raw material to production readiness is stimulated by a logical reason and purpose. In the beginning, when material and heat-treatment method is selected, we should consider the operating environment, lifetime and maintenance demand. While making the design for mold, processing reduction and assembling tolerance must be thought about.
Quality molds can be built by using high-quality equipment, modern production facilities, and skilled adaptable and flexible work force. The steps of Mold building can be briefly described as below:
Drawing design Mold Structure design Processing Sample examination
Mold modification Quality confirmation Final Mold
With Every passing day, new advancements are making their way into mold making. For example, latest CAD/CAM software, CNC Milling Machines, EDM and conventional tool-room fixtures are being used to build Molds. As the Plastic industry is growing rapidly, the demand for molds is expected to increase enormously.
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