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Clean Room Die Cutting For Medical Product
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Clean room die cutting is an expert field that targets industries that have high standards such as medicine. The same materials used in traditional die cutting are found in the clean room but the difference is the quality and sterility of the final product. For its intended purposes, clean room die cutting relies on precision engineering techniques to manufacture reliable products. A measure of innovation is required by die cutting experts to produce designs for a limitless number of die cut products.
Some of the familiar die cut products used in medicine include, insulin devices, sleep apnea devices, catheters and parts of the IV drip system. Other less recognizable devices include thermal, electrical and grounding devices. There are other numerous components that are manufactured by clean room die cutting. They aid in the proper functioning of equipment by closing gaps, enhancing rigidity or flexibility and so on. Components such as gaskets, spacers and shins are prime examples.
The process of medical die cutting has to produce precise replicas of components with the same part number. This guarantees interchangeability during routine maintenance of medical equipment. The die cutting company must therefore be ISO certified and should have proper distributorship and warranty policies.
Laser cutting is the advanced technology used by precision die cutting companies. The technology makes the manufacturing process go faster and also eliminates the need for human presence in the clean room. Techniques other than laser cutting may still be applied in a clean room such as rotary die cutting and steel rule cutting. In the clean room, multi-lamination is also done and so is the ensuing packaging.
On many occasions, customized die cuts are required when a part that has been damaged was not designed for replacements. It is also often necessary to customize parts for one-of-a-kind equipment or when trying to achieve special functionalities. Customization is also necessary when two medical devices are to be connected using adapters and interfaces. Medical tools are also made using die cutting techniques.
The science that goes into clean room die cutting demands the knowledge of how materials interact with each other under certain conditions. Temperature, humidity and time elapsed must be controlled to get the best output. Die cutting is often computed digitally in order to waste as little material as possible on the cut-out. The orientation of each piece is drawn by the computer just before the cut with different stencils for different order quantities.
The clean room is available for the above modifications to clients by deploying the expertise of design engineers. They may design the parts from scratch or work with existing templates to produce dimensions and material recommendations that comply with industry standards. Packaging is also taken into consideration and the new design can be registered as the client’s intellectual property. The part is then ready for mass production.
Commercial and aesthetic considerations are part of the design process to ensure that product makes a splash in the market. Resounding success of clean room die cutting products is due to the quality of their entrusted brand. Thus sourcing from a certified clean room is the only way to give pleasing results to clients.
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