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The Value Of Die Cutting In Medicine

By Expert Author: Mike Brady

Medical die cutting is a precision manufacturing process for medical accessories and disposables. It involves a lot of process control and meticulous quality checks. Companies that specialize in medical die cutting are by necessity ISO certified. They may also follow industry standards such as 3M standards. The asset of a die cutting company is found not only in the equipment and floor space but also the employees’ culture of precision.

Medical die cutting involves ergonomics because the products are used by medical staff and also touch the clients’ skin or are used in vitro. Thus, the manufacturing approach should be quality by design. Modern die cutting uses the precision techniques of rotary die cutting, steel rule cutting, laser and digital die cutting.

Die cut components also make medical products safe and easy to use. The engineered designs take into account the durability, disposability and net weight of the products. The materials used are high grade to meet medical standards but are also selected to be as commercially viable as possible. Other features such as color and packaging are considered.

Die cutting products are used every day in the medical training, research and clinical facilities. The devices and components manufactured are an end product of multi-disciplinary techniques to provide common healthcare delivery. It is the application of material physics to contribute to life sciences. Die cutting deals with a combination of materials that have to go through specific stages of manufacture. The resulting products meet the required properties for use in the medical field.

The technology is majorly used in wound care product manufacturing. Dressings and laminations are available directly and affordably to medics and patients for first aid applications. These items are manufactured by medical die cutting processes. Further, die cutting is used to produce surgical components and devices. Easily identifiable devices such as IV drips and catheters have die cut components. Miscellaneous items such as tapes and foams are also used in both surgical and non-surgical procedures. Medical die cutting products are not only for general practitioner, but specialist products for ophthalmology, diabetics and so on.

Die cutting is a specialized field that rides on the back of mainstream medical product vendors. Die cut companies may supply vendors as original product manufacturers or they may provide essential components. New product vendors often place orders for products that have their own specifications. They tend to target a niche in the medical fields and position themselves as suppliers. Changes in product design may also be requested to match with new standards and trends.

Whenever a die cut design is undertaken, the designer must think bigger than the part because the die cut is usually a part of a whole. The packaging of medical die cutting products is also very important. Clean room die cutting is demanded in medical applications because of the need for sterility and also to maintain precision. The packaging must therefore preserve the clean room quality of the products for long. To achieve ultra clean conditions, the manufacturing is done under tight temperature and humidity control. The products thus produced have consistent grade under ISO 14644 class 7 standards.

Mike Braden is the author of this article on medical die cutting.
Find more information, about clean room die cutting here

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